Sidewall Belt Conveyor

High-Angle & Vertical Sidewall Belt Conveyors: Maximize Space, Minimize Spillage

 

When floor space is limited or materials need to be transported at steep angles, Kunwei’s Sidewall Belt Conveyor (High-Angle Conveyor) offers the most efficient vertical lifting solution. Designed to handle angles from 0° to 90°, these systems eliminate the need for expensive multi-stage transfer points, significantly reducing your project's footprint and maintenance costs.

 

Our corrugated sidewall design, combined with transverse cleats, ensures that bulk materials like coal, ores, and cement are securely contained during steep-angle or vertical transport. Whether for mining, chemical plants, or power stations, our sidewall conveyors are engineered for heavy-duty, long-term reliability.

 

Core Advantages for Your Project:

  • Vertical Lifting Capacity: Realize up to 90-degree vertical transport for maximum space efficiency.
  • Zero Material Fallback: High-strength cleats and sidewalls prevent material backflow even at extreme inclines.
  • Custom Engineering: Available in multiple cleat profiles (T, C, and TC) to match specific material flow characteristics.
  • Z-Type Sidewall Cleat Belt Conveyor for Vertical Lifting
    Z-Type Sidewall Cleat Belt Conveyor for Vertical Lifting

    Kunwei Z-Type sidewall cleat conveyors provide a compact solution for steep-angle and vertical material transport (up to 90°). Ideal for deep-pit mining and urban silo feeding, this system saves up
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  • Portable Sidewall Belt Conveyor System | Steep Incline Loading Conveyor - Kunwei Machinery
    Portable Sidewall Belt Conveyor System | Steep Incline Lo...

    Looking for a Movable Sidewall Belt Conveyor? Henan Kunwei offers customizable portable conveyors with corrugated sidewall belts for steep angle material handling. Ideal for loading grain, sand, and
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  • Full Enclosed Sidewall Belt Conveyor Systems
    Full Enclosed Sidewall Belt Conveyor Systems

    The Kunwei Enclosed Steep Incline Conveyor is an ISO 9001 certified system designed for outdoor and environmentally sensitive applications. By combining a corrugated sidewall belt with a weatherproof
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  • Enclosed Sidewall Belt Conveyor
    Enclosed Sidewall Belt Conveyor

    Enclosed high-angle belt conveyor is a new type of conveying equipment that can achieve large-angle conveying, with a maximum inclination angle of 90 degrees, and has the advantages of dust-proof,
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  • Vertical Sidewall Belt Conveyor System
    Vertical Sidewall Belt Conveyor System

    The Kunwei Vertical Sidewall Belt Conveyor is designed to lift bulk materials at 90 degrees, solving the challenge of limited ground space. Unlike bucket elevators, our cross-rigid base belt ensures
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  • 90 Degree Sidewall Belt Conveyor
    90 Degree Sidewall Belt Conveyor

    Vertical high-angle belt conveyor is a special type of conveying equipment that can transport materials in a vertical direction with a maximum inclination angle of 90 degrees. It has the advantages
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  • Carbon Steel Sidewall Cleated Belt Conveyor
    Carbon Steel Sidewall Cleated Belt Conveyor

    The Kunwei Carbon Steel Sidewall Cleated Belt Conveyor is a heavy duty steep incline conveying system capable of transporting bulk materials at angles up to 90 degrees. Constructed with a rigid Q235
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  • Cleated Corrugated Sidewall Conveyor Belt | Heavy-Duty Custom & Replacement
    Cleated Corrugated Sidewall Conveyor Belt | Heavy-Duty Cu...

    As the core component of high-angle conveying, Kunwei sidewall belts are built for extreme durability. Featuring cross-rigid base belts and hot-vulcanized corrugated sidewalls, our belts ensure 100%
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  • Z High Angle Belt Conveyor System | Vertical Lifting
    Z High Angle Belt Conveyor System | Vertical Lifting

    Kunwei Z-Type high angle conveyors are engineered for heavy-duty vertical transport (up to 90°) where floor space is limited. This integrated system eliminates material loss at transfer points by
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vertical sidewall belt conveyor

What is Sidewall Belt Conveyor

 

A sidewall belt conveyor is a type of conveyor system that uses a belt traveling along the sidewalls of the conveyor frame. It is typically used in narrow spaces or where space is limited, as it allows for efficient material transportation without occupying a large footprint. The sidewall belt conveyor is often used in warehouses, manufacturing facilities, and other industrial settings.

Features of Sidewall Belt Conveyor

 

Low Investment Cost

Large angle or vertical conveying can be realized, thus reducing equipment cost and construction costs, which can save the total investment cost.

01

Reduced Leakage

The unique corrugated sidewalls structure can effectively reduce material leakage, improved working environment.

02

Reduce Installation Space

Large angle or vertical conveying reduces the length requirements to reach the design height when compared to conventional belt conveyor, thus reducing installation space.

03

Flexible Layout

Sidewall belt conveyor can also be combined with other conveying equipment, to solve the enterprise in industrial production including horizontal, inclined or vertical complex conveying requirements.

04

Low Energy Consumption

Large angle or vertical conveying can greatly reduce the number of rollers and belt length, which can reduce roller and belt resistance, so as to effectively reduce energy consumption.

05

Advantages of Sidewall Belt Conveyor

Efficient Curved Path Transport

The ability to transport materials along a curved path means that Sidewall Belt Conveyors can handle challenges presented by complex layouts, narrow aisles, or limited floor space. This unique feature provides more flexibility in material handling operations.

 

Heavy-duty Construction

Designed for heavy-duty applications, Sidewall Belt Conveyors can handle high payloads and continuous operation, making them suitable for industrial environments where high volumes of materials need to be moved efficiently.

 

Customizability

The flexibility to customize Sidewall Belt Conveyors to specific application needs, such as length, width, and height, provides unprecedented adaptability to different facilities or industries.

Tripper Car Conveyor

Minimal Maintenance

The low-maintenance design of Sidewall Belt Conveyors reduces the need for regular lubrication or other forms of regular maintenance, resulting in reduced operating costs and increased uptime.

Versatile Materials Handling

The Sidewall Belt Conveyor can handle a wide range of materials, from bulk materials like coal or sand to delicate products that require gentler handling, making it a versatile solution for various industrial applications.

Increased Safety

Curving the conveyor path can eliminate the need for operators to maneuver around sharp corners or exposed moving parts, increasing safety in the workplace.

Environmentally Friendly

The use of Sidewall Belt Conveyors can help reduce dust and noise pollution in the workplace, making them environmentally friendly solutions.

Working Principle of Sidewall Belt Conveyor

 

 

Sidewall belt conveyor is a continuous conveying equipment that conveys materials through the movement of the conveyor belt that carries the material, using the conveyor belt as the traction and bearing member. The conveyor belt is wound around the drive roller and the tail roller to form a carrier endless belt. The support is used to limit the deflection sag of the conveyor belt, and the tensioning device provides the necessary tension for the normal operation of the conveyor belt. When working, the driving device drives the transmission roller, and the conveyor belt is driven by the friction between the transmission roller and the conveyor belt. The material is mounted on the conveyor belt and moves together with the conveyor belt to complete the conveying of the material.

How to Choose a Sidewall Belt Conveyor

 

 

The base belt should have a good tensile strength and transverse stiffness.

 

In order to reduce the transverse deformation of the sidewall belt and increase its shortage of insufficient transverse stiffness, the size of the empty side should be appropriately increased. The fabric reinforcement layer embedded in the sidewall belt to prevent belt breakage and resistant flexibility.

 

Secondary sulfurization makes sidewall belt diaphragm plate firmly bonded with base belt, the adhesion strength shall not be less than 6 N/mm. Special attention should be paid to the secondary sulfurization, local heat produced shrinkage caused by empty side discount.

 

The straightness deviation between the corrugated sidewall and the center line of the base band is at most 5 mm within any 5 m length. To strictly control the width of the empty side.

 

In order to guarantee the quality and service life of the sidewall belt, its gel content should be 45%~50%; corrugated sidewall hardness should be 55~65; The hardness of diaphragm should be 65 ~ 70.

 

In order to prevent material leakage, it is necessary to minimize the clearance between the end of the diaphragm plate and the corrugated sidewall groove. The spacing of diaphragm should be an integral multiple of the distance between the corrugated sidewall.

 

During operation, the diaphragm plate shall bear the gravity and inertia force of materials. In the process of feeding and unloading, the diaphragm also bear material wear, so the diaphragm plate in addition to a certain strength and rigidity, but also a certain degree of wear resistance.

Components of Sidewall Belt Conveyor

 

Sidewall Belt Conveyor usually consists of main components such as tower, trough-shaped triangular side plate, rubber belt, conveyor head, discharge hopper, and support frame.

Tower

The tower of Sidewall Belt Conveyor is the supporting structure of the whole equipment, which is used to install the grooved side plates and rubber belts supporting the equipment.

90 Degree Sidewall Belt Conveyor
Enclosed Sidewall Belt Conveyor

Grooved Triangular Side Plate

The grooved triangular side plate is one of the important parts of Sidewall Belt Conveyor. Its function is to prevent the material from overflowing in a high vertical position and ensure the stability and continuity of the material during the conveying process.

Rubber Belt

The rubber belt is the transmission part of the Sidewall Belt Conveyor, which is used to connect the conveyor head, conveyor tail and trough-shaped triangular side plate. The main characteristics of the rubber belt are wear resistance, corrosion resistance, high temperature resistance and other properties.

90 Degree Sidewall Belt Conveyor
Enclosed Sidewall Belt Conveyor

Conveyor Head

The conveyor head is the core component connecting the rubber belt. It is usually composed of hydraulic devices, motors, reducers and other main components, and is used to drive the rubber belt to complete the material conveying process smoothly.

Unloading Hopper

The unloading hopper is a device installed at the lower part of the Sidewall Belt Conveyor to receive materials. Its design can effectively unload materials in the transportation area smoothly, avoiding problems such as material damage and jamming.

90 Degree Sidewall Belt Conveyor
Enclosed Sidewall Belt Conveyor

Support Frame

The support frame is the main part connecting the Sidewall Belt Conveyor and the tower. Its function is to adjust the height and position of the equipment to ensure the normal operation and maintenance of the equipment.

 
 

Types of Sidewall Belt Conveyor

Z Model Large Angle Sidewall Cleat Belt Conveyo
This is a type of belt conveyor that features a large angle sidewall cleat design.

 

Movable Sidewall Conveyor Machine
Mobile sidewall conveyor machine which moves by track wheels can move back and forth steadily. This type of machine is designed as conveyor for cement powder.
The mobile sidewall conveyor has two power motors, one motor drives the electric roller to run, and the other motor drives the track wheels.

 

ISO Certified Full Enclosed Large Angle Sidewall Belt Conveyor Machine
Fully enclosed large-inclined belt machine can also be called an environmentally friendly belt conveyor. Its structure involves using the box as a support frame, and idlers and rollers are fixed directly to the box, which can reach angles of 28-90 degrees.

 

Enclosed Sidewall Belt Conveyor
This is a belt conveyor that features enclosed sidewalls, providing a protected environment for materials being transported. The sidewalls prevent material from spilling or escaping during operation.

Cleated Corrugated Sidewall Conveyor Belt

This is a belt conveyor that features a corrugated sidewall design with cleats, creating a ridged or corrugated surface on the sidewalls. The corrugated design improves stiffness and durability while the cleats assist in material handling and guidance.

Carbon Steel Sidewall Cleated Belt Conveyor

The carbon steel sidewall cleated belt conveyor is mainly made of carbon steel material, which has the advantages of simple structure, low cost, and easy maintenance. It is a type of conveying equipment used for conveying high-angle materials.

Vertical Sidewall Belt Conveyor

This is a belt conveyor that has vertical sidewalls, meaning the sidewalls are perpendicular to the ground or conveying surface. This design allows for efficient vertical transportation of materials.

Z High Angle Belt Conveyor

This is a belt conveyor that features a high angle design, often used for steep inclines or vertical transportation of materials.

 

Applications of Sidewall Belt Conveyor

Bulk Material Handling: The sidewall belt conveyor is particularly useful in handling large volumes of bulk materials. Whether it's coal, sand, ore, or other solid materials, this conveyor system efficiently transports these materials from one point to another, often over longer distances.

 

Industrial Manufacturing: In manufacturing plants, the sidewall belt conveyor is used to move components, semi-finished products, or even finished goods between various stages of the production process. It ensures a smooth and continuous flow of materials, reducing manual handling and enhancing efficiency.

 

Warehousing and Distribution: In warehouses and distribution centers, the sidewall belt conveyor is utilized for efficient material handling and sorting. It helps in organizing incoming goods, moving them to appropriate storage areas, and dispatching them to customers.

 

Food Processing: In food processing plants, the sidewall belt conveyor is often used to transport food items, from raw ingredients to finished products. It ensures hygienic handling of food items, reducing the risk of contamination during transportation.

 

Mining and Quarrying: In mining and quarrying operations, the sidewall belt conveyor is essential for moving excavated materials efficiently. It helps in transporting rock, sand, and other mined materials to processing areas or storage facilities.

 

Maintenance of Sidewall Belt Conveyor

The sidewall belt conveyor, being a crucial piece of industrial equipment, requires regular maintenance and upkeep to ensure its efficient and safe operation. Here are some key areas of maintenance and upkeep for this conveyor system

Z High Angle Belt Conveyor
Carbon Steel Sidewall Cleated Belt Conveyor
Carbon Steel Sidewall Cleated Belt Conveyor
Travelling Belt Tripper

Belt Condition: The condition of the conveyor belt is crucial for its safe and efficient operation. Regular inspections should be carried out to check for any damages, tears, or wear on the belt. If any such issues are found, the belt should be replaced immediately.

 

Drive System: The drive system is one of the most critical components of the conveyor system. It should be inspected regularly for any signs of wear or damage. It is recommended to use a qualified technician for any repairs or replacements of the drive system components.

 

Pulleys and Idler Rolls: The pulleys and idler rolls are responsible for supporting and guiding the belt. They should be lubricated regularly to ensure smooth movement. Any damages or misalignment should be reported immediately.

 

Bearings and Shaft: The bearings and shafts that support the pulleys and idler rolls require regular inspection for any signs of wear or damage. Lubrication is essential to ensure smooth movement. Replace any damaged bearings or shafts immediately.

 

Frame and Structural Components: The frame and structural components of the conveyor system should be inspected regularly for any signs of distortion, warping, or fatigue. Repairs or replacements should be carried out immediately if any such issues are found.

 

Electrical System: The electrical system of the conveyor system should be checked regularly for any signs of damage or wear. Replace any damaged components to prevent any electrical faults or failures.

 

Safety Devices: The safety devices on the conveyor system, such as emergency stop buttons, safety guards, and light curtains, should be checked regularly for proper functioning. Replace any non-functional safety devices immediately.

 

Our Factory

Focus on capacity and quality, which must be improved for the best products and services to our customers.

Kunwei Machine
Kunwei Machine heavy-duty conveyor manufacturing workshop and assembly line
Professional welding and fabrication of belt conveyor steel structures
Advanced CNC processing equipment for high-precision conveyor components
Strict quality control and testing of screw conveyor shaft alignment
Professional welding and fabrication of belt conveyor steel structures
 

Sidewall Belt Conveyor: The Ultimate FAQ Guide

Q: How does a sidewall belt conveyor work?

A: The belt is driven by a motor, which pulls the belt along the sidewalls. The material to be transported is placed on the belt, which then carries it to the desired destination.

Q: What are the benefits of using a sidewall belt conveyor?

A: Sidewall Belt Conveyors are efficient, reliable, and versatile. They can handle a wide range of materials and are suitable for various applications, including bulk material handling, manufacturing, warehousing, and more.

Q: What are the common materials handled by sidewall belt conveyors?

A: Sidewall Belt Conveyors can handle various materials, such as coal, sand, ore, food items, and more. The belt material itself should be suitable for the type of material being transported.

Q: How much does a sidewall belt conveyor cost?

A: The cost of a Sidewall Belt Conveyor depends on several factors, including the size, capacity, materials used, and the complexity of the design. The cost can range from a few thousand dollars for a basic conveyor system to several tens of thousands of dollars for larger, more complex systems.
To get an accurate cost estimate for a Sidewall Belt Conveyor, it is recommended to contact a manufacturer or supplier and provide them with your specific requirements. They can then provide you with a quote based on your needs and budget. It is also important to compare quotes from multiple suppliers to ensure you are getting the best value for your investment.

Q: How long does a sidewall belt conveyor last?

A: The lifespan of a Sidewall Belt Conveyor depends on several factors, including the materials used, the frequency of use, the maintenance schedule, and the environment in which it is used. Some Sidewall Belt Conveyors are designed to last for years, while others may require replacement after a shorter period of time.
To ensure the longevity of your Sidewall Belt Conveyor, it is important to follow the manufacturer's recommendations for regular maintenance and upkeep. This includes cleaning the belt and rollers, lubricating moving parts, and inspecting the conveyor system for any signs of wear or damage. Regular maintenance can help extend the lifespan of your Sidewall Belt Conveyor and ensure its continued performance.

Q: Can a sidewall belt conveyor be customized?

A: Yes, Sidewall Belt Conveyors can be customized to meet specific requirements, such as width, length, capacity, and material handling capabilities. Contact a manufacturer or supplier for customization options.

Q: How noisy are sidewall belt conveyors?

A: Sidewall Belt Conveyors can be designed to be quiet or noisy depending on the manufacturer's specifications and materials used. Some models may have noise-reducing features to minimize noise during operation.

Q: What is the maximum speed of a sidewall belt conveyor?

A: The maximum speed of a Sidewall Belt Conveyor depends on its design and capacity. Typical maximum speeds range from 1-2 meters per second or more. However, the speed can be adjusted based on the application requirements.

Q: How do I maintain a sidewall belt conveyor?

A: Regular maintenance is essential for the efficient and safe operation of a Sidewall Belt Conveyor. This includes cleaning, lubrication, inspection of all components, and replacement of damaged parts. Contact the manufacturer or supplier for specific maintenance guidelines.

Q: Can a sidewall belt conveyor be used indoors or outdoors?

A: Sidewall Belt Conveyors can be used indoors or outdoors depending on the application and environment conditions. However, special considerations should be made for outdoor use, such as protecting the conveyor system from weather elements and ensuring proper grounding for lightning protection.

Q: Are sidewall belt conveyors suitable for transporting fragile materials?

A: Yes, Sidewall Belt Conveyors can be designed and customized to transport fragile materials safely. The corrugated sidewalls and cleats can provide additional stability and prevent the materials from tipping or falling off the conveyor.

Q: Can a sidewall belt conveyor handle steep inclines?

A: Yes, one of the advantages of a Sidewall Belt Conveyor is its ability to handle steep inclines. The corrugated sidewalls prevent materials from sliding back and enable the conveyor to transport materials at angles of up to 90 degrees.

Q: How are sidewall belt conveyors configured?

A: Sidewall Belt Conveyors are typically configured in a closed loop system. The conveyor belt is mounted on rollers and supported by guide rails on both sides. The belt is driven by a motor, which pulls the belt along the guide rails. The material to be transported is placed on the belt, which then carries it to the desired destination.
The configuration of a Sidewall Belt Conveyor depends on the specific application and the materials being transported. Some Sidewall Belt Conveyors have additional features such as adjustable guide rails, sections with different angles, or special attachments for specific material handling needs.

Q: What safety measures should be considered when working with sidewall belt conveyors?

A: When operating Sidewall Belt Conveyors, it is essential to follow proper safety protocols. Adequate training, equipment shutdown procedures during maintenance, clear warning signs, and protective guards around moving parts are some crucial safety measures to ensure the wellbeing of operators and prevent accidents.

Q: Can Sidewall Belt Conveyors handle vertical (90°) lifting?

A: Yes. By using TC-type cleats and a specialized "S" or "L" shaped framework, our conveyors can lift materials vertically, acting as an alternative to bucket elevators for fragile materials.

Q: How do you prevent the belt from bowing at the bend?

A: We use Cross-Rigid Base Belts (with XE or lateral reinforcement) and precision-engineered press rollers to ensure the belt remains flat and stable during transitions from horizontal to vertical.

 

Not finding the right angle?

 

We're professional sidewall belt conveyor manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy high-grade sidewall belt conveyor for sale here from our factory. Good service and low price are available.

Vertical Sidewall Belt Conveyor, Cleated Corrugated Sidewall Conveyor Belt, Sidewall Belt Conveyor

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