Product Introduction
Advanced Vulcanization & Bond Strength
The failure of many high-angle belts occurs at the bond between the cleat and the base belt. Kunwei utilizes a Secondary Hot Vulcanization Process in a controlled pressure environment. This creates a molecular-level fusion between the corrugated sidewall, the transverse cleat, and the base belt, ensuring that components will not peel or de-bond even when handling high-density ores.
Material Science for Extreme Service Life
Our base belts feature a specialized Cross-Rigid (XE) polyester or steel cord reinforcement. This provides the necessary lateral stiffness to prevent "bowing" as the belt passes over return idlers, while maintaining longitudinal flexibility for smooth travel around drive pulleys. We offer Grade-M24 rubber covers which provide a tensile strength of 25MPa and superior abrasion resistance (loss <120mm³).
Technical Components & Customization
- Cleat Profiles: T-Type (up to 40°), C-Type (up to 60°), and TC-Type (up to 90° "scoop" design).
- Sidewall Heights: From 40mm for light duty up to 400mm for heavy mining aggregates.
- Compliance: Manufactured to DIN 22102 and ISO 340 (Flame Retardant) standards.
- Compounds: Heat-resistant (up to 200°C), Oil-resistant, and Acid-Alkali resistant options.
|
Belt width |
Cleat height |
Handling capacity |
Belt speed |
Inclination arrange |
|
500 |
80 |
11-84 |
0.8-2.5 |
30-90 |
|
100 |
||||
|
120 |
||||
|
650 |
100 |
23-180 |
||
|
120 |
||||
|
160 |
||||
|
800 |
120 |
36-280 |
||
|
160 |
||||
|
200 |
||||
|
1000 |
160 |
45-500 |
||
|
200 |
||||
|
240 |
||||
|
1200 |
200 |
57-800 |
||
|
240 |
||||
|
300 |
Features
The vertical corrugations along the length of the belt provide increased capacity for carrying materials at steep angles.
The cleats on the belt are designed to prevent material from slipping or falling back down the conveyor.
The corrugated sidewall design allows for the belt to be used in tight spaces, making it ideal for use in areas with limited space.
These belts are made from durable materials, such as rubber or PVC, to withstand the harsh operating conditions of heavy-duty industries.
Cleated corrugated sidewall conveyor belts are available in a range of sizes and configurations to suit different applications and requirements.
Application Scenarios:
OEM Replacements: High-quality replacement belts for Metso, Sandvik, and other major global conveyor brands.
Abrasive Processing: Handling sharp glass cullet, jagged granite, or recycled metallic scrap.
Foundry & Smelting: Moving hot clinker or foundry sand where temperature resistance is critical.
FAQ:
Q: What is the benefit of the "TC" scoop cleat design?
A: The TC-cleat acts as a mechanical bucket. At angles above 60°, the scoop shape prevents material from sliding back, increasing the effective volume of each pocket by up to 20%.
Q: How do I measure a replacement belt for my existing system?
A: We provide a comprehensive measurement guide. Key data points include Base Belt Width, Sidewall Height, Cleat Pitch (distance between cleats), and the total "Net" length of the belt loop.
Designing a new facility? View our complete Z-Type High Angle Conveyor System.
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