The "Space Saver" for Heavy Industry
Standard belt conveyors need a long run to lift material (max 18° angle). If you have limited ground space, the Sidewall Cleated Belt Conveyor is the solution.
Carbon Steel Construction: The main frame is fabricated from high-strength Carbon Steel (Q235) plates and channels, coated with industrial epoxy paint for rust protection. This robust structure is designed to withstand the heavy vibration and load of transporting tons of coal, sand, or crushed stone 24/7.
How the "Pocket" Belt Works
The secret lies in the belt structure, which creates a continuous "box" to hold material:
- Base Belt: A cross-rigid base belt that stays flat even on the return side.
- Corrugated Sidewalls: Flexible "walls" on both sides that prevent material from spilling sideways.
- Transverse Cleats (Diaphragms): T-type or TC-type partitions that act like buckets, pushing material up steep slopes (30° to 90°) without sliding back.
Key Benefits
- Steep Angle Conveying: Can lift material vertically (90°). Replaces bucket elevators with less noise and maintenance.
- Zero Spillage: The sidewalls and cleats seal the material path. No more cleaning up piles of fallen coal under the conveyor.
- Small Footprint: A 20-meter lift height might only require 6 meters of horizontal ground space.
Technical Specifications (DJ Series)
- Belt Width: 500mm, 650mm, 800mm, 1000mm, 1200mm, 1400mm.
- Lift Angle: 30° - 90° (Standard is usually 45° or 60°).
- Cleat Height: 90mm - 300mm.
- Capacity: 30 t/h - 500+ t/h.
|
Belt width(mm) |
Height(mm) |
Handling capacity (m³/h) |
Particle size(mm) |
Tape speed(m/s) |
Angle(°) |
|
500 |
80 |
11~84 |
50 |
0.8~2.5 |
30~90 |
|
100 |
55 |
||||
|
120 |
60 |
||||
|
650 |
100 |
23~180 |
55 |
||
|
120 |
60 |
||||
|
160 |
80 |
||||
|
800 |
120 |
36~280 |
60 |
||
|
160 |
80 |
||||
|
200 |
100 |
||||
|
1000 |
160 |
45~500 |
80 |
||
|
200 |
100 |
||||
|
240 |
140 |
||||
|
1200 |
160 |
57~800 |
80 |
||
|
200 |
100 |
||||
|
240 |
140 |
||||
|
300 |
180 |
||||
|
1400 |
200 |
73~1000 |
100 |
||
|
240 |
140 |
||||
|
300 |
180 |
||||
|
400 |
250 |
Typical Applications
- Thermal Power Plants: Lifting coal from the underground hopper to the boiler bunker.
- Cement Plants: Transporting raw meal, clinker, or limestone.
- Sand & Gravel: Vertical lifting of aggregates in crushing plants where space is tight.
- Grain Handling: Moving wheat or corn into silos (requires Oil-Resistant or Fire-Retardant belt options).
FAQ
Q: Can this conveyor handle hot materials?
A: Yes. While the standard belt is for ambient temperature, we can equip it with EPDM Heat-Resistant Rubber to handle materials up to 150°C (like cement clinker).
Q: How do you prevent the belt from sagging on the return side?
A: We use special Disc Return Idlers that support the belt by touching only the empty edges, preventing damage to the cleats and sidewalls.
Q: Why choose Carbon Steel over Stainless Steel?
A: Carbon steel offers the best strength-to-cost ratio. Unless you are handling food products or highly corrosive chemicals (which require Stainless Steel), Carbon Steel provides the necessary durability for industrial bulk handling at a significantly lower price point.
Q: How do you prevent the steel frame from rusting outdoors?
A: We follow a strict surface treatment process: sandblasting to remove impurities, followed by an anti-rust primer coat, and finished with a durable topcoat. Hot-dip galvanization is also available for coastal or humid environments.
Q: Is the frame structure rigid enough for high-tonnage loads?
A: Absolutely. We use reinforced channel steel or rectangular tubing for the frame support, calculated specifically to handle the weight of the loaded belt without sagging or twisting.
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